Beloit-Electrical Mechanical Service Technician

Power Solutions International (PSI) is a leading manufacturer of emissions-certified powertrains specializing in customized and fully integrated turnkey solutions for the leading global equipment manufacturers in the industrial, transportation, and energy markets manufacturers. Our facilities are housed in one million square feet of engineering, assembly, operations, and distribution space across seven facilities. We are positioned to meet the high production volumes of our customers with added capacity for growth.

Position Summary:

As an Electrical Mechanical Service Technician (EMST), you will assemble and test various electrical components and accessories according to standardized work instructions or electrical schematics. The role requires the ability to balance effective utilization of quality workmanship methods with the ability to meet production schedules, including product quantity goals, to achieve manufacturing goals.

This role will be located in our Beloit, WI facility.

Essential Responsibilities:

• Read, interpret, and understand electrical schematics including component and symbol recognition to complete electrical assembly and support mechanical assembly of power generation products
• Assemble or build components including electrical wiring to include electrical junction boxes, line connections, stop buttons, push buttons, safety switches, outlets, electrical motors, variable frequency drives, plc's, electrical sub-assemblies, and other electrical elements according to standardized work instructions using a wide variety of power or hand tools
• Test engines and Gensets using EOL (end-of-line) test cell software for bench testing, Hi-Pot testing, electrical skid testing, and factory witness testing to ensure consistent, quality products are ready to ship to customers
• Identify units that fail tests or tolerance levels. Effectively troubleshoot for all diagnostic codes and perform repairs and reworks including both mechanical deficiencies and wiring for junction boxes, transformers, and line connections to ensure they meet the electrical schematics and functionality
• Document testing, quality, and audit procedures and results including filling out and submitting daily report and updating Lean SPQRC metrics
• Utilize and improve blue card and yellow methodologies to effectively manage the issues/deficiencies through resolution
• Perform audits across a variety of functions including work instruction, process verification, and layered
• Problem solve, communicate, and escalate issues across functional areas (Assembly, Maintenance, Materials, Purchasing, and Engineering) to identify root causes, resolve the challenge, and prevent future occurrences
• Verify product quality based on applicable work instructions or schematics and follow standard processes for reporting defective materials or questionable conditions
• As needed, lift and/or carry up to 40 pounds of materials to assist in production. Learn and execute team lifts for items over 40 pounds.
• Adhere to all safety procedures including the use of personal protective equipment, navigating the plant with alert behavior, operating power tools and machines according to instructions, and disposing of waste properly
• As needed, able and willing to perform mechanical assembly work to ensure a smooth production
• All other duties as assigned by management

Requirements:

• High School Diploma, GED, or equivalent experience including the ability to apply math (fractions, ratios, measurements) and to read, comprehend, and convert instruction manuals/diagrams into work
• Electrical trade school/certifications and/or demonstrated success in electrical assembly including the ability to translate electrical schematics into finished wiring
• Knowledge of the NEC (National Electrical Code) including electrical systems using 120/277 and 277/460 volts and the ability to read, interpret and understand electrical schematics
• Demonstrated success in one or more of the following electrical applications: Electrical Control Panel Assembly/Installation, Industrial Panel Building, installation, or assembly of industrial electrical distribution systems involving 120-480 volts.

Preferred Qualifications:

• Previous knowledge of engines or work in the automotive or Power Generation industries
• One or more of the following certifications: High Voltage Certification, Industrials & PLC Electrical Certificate, D/C Voltage Certification, ASE Electrical Certification
• Knowledge and understanding of applicable electrical codes, NFPA-79 and UL 508A
• Electrician journeyman certification
• Experience using or knowledge of Lean manufacturing and/or ISO9001 methodologies, processes, or tools
• Basic familiarity with Epicor or other ERP (SAP, JD Edwards) to access and enter information

PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.