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Calibration Engineer II

Power Solutions International
$92,000.00 - $100,000.00 / yr
life insurance, 401(k)
United States, Illinois, Burr Ridge
7850 South Grant Street (Show on map)
Feb 25, 2026
Overview
Salary Range
$92,000.00 - $100,000.00 Salary/year
Position Type
Full Time
Job Shift
1st Shift
Education Level
Bachelors Degree
Category
Engineering
Calibration Engineer II

Pay Rate: $92,000 - $100,000 /year

Power Solutions International (PSI) is a leading manufacturer of emissions-certified powertrains specializing in customized and fully integrated turnkey solutions for the leading global equipment manufacturers in the industrial, transportation, and energy markets manufacturers. Our facilities are housed in one million square feet of engineering, assembly, operations, and distribution space across seven facilities. We are positioned to meet the high production volumes of our customers with added capacity for growth.

Position Summary:

Reporting to the Calibration Manager, the Calibration Engineer II will be developing engine control system calibrations for spark-ignited internal combustion engines (ICEs) on conventional and alternative fuels including operating, manipulating, and testing engines in-laboratory and in-vehicle or equipment, analyzing data, and manipulating control systems to optimize the performance of the engine and system.

Essential Duties & Responsibilities:



  • Develop base engine performance and emissions calibrations, on-board diagnostic calibrations (OBD), for development projects involving on- and off-road ICEs.
  • Calibrate engine's electronic control system for performance, efficiency, emissions, diagnostics, and durability on engine test bed and in application.
  • Support and coordinate in-application calibration development projects internally, at external test facilities, and at customer locations.
  • Author Design Verification Plan & Report (DVP&R) documents for internal and external calibration development projects.
  • Lead small projects conducting ICE tests in analyzing, reporting, and presentation of data to management, internal technical teams, and customers.
  • Adhere to all safety procedures including the use of personal protective equipment and navigating the plant with alert behavior.
  • All other duties as assigned by management.


Requirements:



  • Bachelor's Degree in Mechanical or Electrical Engineering or a related field
  • Demonstrated subject matter expertise and/or aptitude of the mechanical and electrical aspects of internal combustion engines including automotive calibration development, compression ignition, stoichiometric SI, and lean-burn combustion phenomena, calibration development fundamentals and processes, electronic control systems and DC electrical systems and control methodology
  • ETAS INCA, MATLAB, Uniplot, AVL CRETA, and post-processing software proficiency
  • Experience with OBD systems, software, methodologies, monitors, and calibration process as well as the OBD development life-cycle, milestones, and certification * Hands on experience with engine diagnostics, troubleshooting, and repair.
  • Ability to travel domestically and internationally up to 25%


PREFERRED QUALIFICATIONS:



  • Understanding of EGR & turbocharged engine control


PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.

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